Separation particle size: Typically 20 ~ 100 microns
Operating pressure: 0.5 ~ 2.5 bar
Flow rate range: 10 ~ 500 m³/h
Pressure drop: Low
A hydrocyclone separator is a specific application of hydrocyclone technology focused on isolating and removing solid contaminants from a liquid stream. It acts as a continuous, high-volume pre-filter to protect downstream equipment like membranes, pumps, and fine filters from abrasive wear and clogging.
Continuous Operation – Operates non-stop without needing to shut down for backwashing or filter changes.
Low Maintenance – Zero moving parts and no internal screens mean it rarely clogs and lasts for years.
Zero Liquid Loss – Most industrial separators use a purge valve or a collection chamber at the bottom to flush out solids with minimal water waste.
Low Pressure Drop – Requires very little energy to maintain the internal vortex compared to tight media filters.
Industrial Cooling Towers – Removes airborne dust, scale, and sand from cooling loop water.
Agricultural Irrigation – Filters sand and silt from well water or river water to prevent nozzle clogs.
Desalination Plants – Acts as a crucial pre-treatment step to protect expensive reverse osmosis (RO) membranes.
Food & Beverage – Separates heavy solids from process wash water for recycling or safe disposal.
| Parameter Name | Typical Range / Description |
|---|---|
| Flow Rate Capacity | 5 – 500 m³/h (model dependent, can be installed in parallel) |
| Separation Cut Size (d₅₀) | 40 – 100 microns (common range; lower sizes require custom design) |
| Maximum Working Pressure | 2 – 10 bar (typically 3 – 6 bar) |
| Operating Temperature | 0 – 80 °C (high-temperature version up to 120 °C available) |
| Required Inlet Velocity | 5 – 10 m/s (to maintain effective vortex) |
| Pressure Drop (ΔP) | 0.5 – 2.5 bar (depending on flow rate and model) |
| Minimum Density Difference | ≥ 0.2 – 0.5 g/cm³ (between solid and liquid) |
| Materials of Construction | Stainless steel 304/316L, Polyurethane, High-chrome cast iron, Nylon |
| Connection Size | DN50 – DN300 (flanged or threaded) |
| Underflow Discharge Method | Manual / automatic timed purge valve, sand collection hopper |
| Suitable Media | Water, coolant, light oil (low viscosity), seawater, well water |
| Type of Solids Removed | Sand, scale, metal chips, heavy slurry particles |
Notice: There is a chance that JIEMA may make changes on above-mentioned information. Product pictures and parameters about models, data, performances and specifications on this website are for reference only.