At JM, we keep delivering tailored mineral processing and aggregate washing solutions to our partners across Africa, and we are excited to share our latest project for a valued customer in Nigeria.
This client reached out to us looking for reliable equipment to separate sticky mud, clay and raw stone. After evaluating their raw material condition, site layout and capacity requirement, our technical team designed a complete set of mud-stone separation line, centered on our 1260 mud and stone separator.
Project Configuration
✅ 1260 Mud and Stone Separator Capacity: 150–200 tons per hour. This is the core machine of the whole system. It adopts rolling screen structure, with a spraying washing system installed on the top. Sticky clay and mud will be broken down and washed away, while clean stones are discharged separately. It works perfectly for wet, muddy raw materials that are easy to clog ordinary vibrating screens.
✅ 1035 Chain Feeder with Screening Bars Matched feeding equipment. It feeds raw material evenly and carries out pre-scaling, blocking oversize lumps and stabilizing the feeding volume to protect the main separator and keep stable running.
✅ 2 Belt Conveyors (B800 ×15m & B800 ×12m) One conveyor feeds raw muddy material into the chain feeder, the other transports separated clean stones out for the next crushing or stockpiling process. The whole line realizes continuous automatic conveying, reduces manual work.
How This Mud & Stone Separation Line Works
Raw muddy material is first delivered by the feeding belt conveyor to the 1035 chain feeder. The bar screen on the feeder does preliminary screening. Then material flows into the 1260 mud stone separator. The built-in spraying system sprays high-pressure water while the roller shafts rotate. Mud and clay are washed and fall down, clean stones roll forward and drop onto the discharge belt conveyor. Mud and stone are separated in one pass. No blockage, high efficiency, ideal for laterite, muddy quarry rock, river gravel and other materials commonly seen in Nigeria.
Why Choose Our 1260 Mud Stone Separator for African Projects
Many quarry owners in Nigeria face the same headache: raw stone mixed with heavy sticky mud. Ordinary screens get clogged quickly and output drops sharply. Our 1260 mud-stone separator is specially optimized for such tough working conditions:
- Large processing capacity up to 150–200 t/h, matching medium and large quarry production lines.
- Anti-clogging roller design, shafts and discs are spaced reasonably, sticky clay will not stick on the screen.
- Integrated water spraying system, strong washing effect for heavy mud.
- Easy maintenance, spare parts are durable and easy to source locally.
- Flexible layout: we can customize the whole flow scheme with feeders, belts and supporting equipment according to customers’ site space.
This complete set we supplied to the Nigeria customer is a turnkey modular solution. It is simple to install and operate, helping the customer get clean stone aggregates efficiently and improve the quality of final crushed products.
Wrap Up
Mud and stone separation is the first critical step in aggregate production. If your raw material carries a lot of sticky mud and you are tired of frequent screen blockage, our 1260 mud and stone separator is a proven option.
JM supplies full-series mud stone separators, feeders, belt conveyors and crushing & screening equipment for global clients. Contact us to get a customized solution for your quarry project!
